When making the card shell, don't crease folds that don't need to be creased, otherwise you're just making more corners you need to smooth with body filler, and that's a real pain. At least with a bigger helmet, you can pad it out. A couple of lessons I've learnt from this are: To make a paper helmet to check scale and then make it 5-10% bigger with the cardstock as the fibreglass and body filler make the shell solid and much tighter, so much so that this helmet is really difficult to put on. It's a shame I didn't take more photos during the making process but it essentially follows the same techniques used by many to make Master Chief helmets. Then six blue 3mm LEDs and a few resistors are attached to a 9V battery and a switch to light up the eyes which are covered with some blue lenses from an old pair of fashion sunglasses. The faceplate is attached to a rotary slider mechanism (similar to an engine conrod arrangement) which pushes the faceplate out and then lifts it up by rotating the left ear piece. Shell was then primed three times and then painted with three layers and two layers of lacquer. The faceplate was also cut out to allow for a flip up system to reveal the wearer's face. After it's hardened, then lots and lots of time, sanding and polyester car body filler to make a smooth shell and allow for the additional details to be sculpted in. Coated the whole shell in polyester resin, then fibreglass tissue and more resin.

Based on a Pepakura model to start with from card which needed some editing on the back end to get a better shape. Lots of reference photos used to model the helmet on. This is my as movie accurate Iron Man helmet from the 2008 movie. Armor pdf can iron man's suit be hacked iron man suit design blueprints pdf getting free ironman armor costume how. Makes awesome iron man costume life size iron man suit papercraft iron man 3 party city iron man suit 4 iron man helmet pepakura template pdf iron man. Origami Download, Iron Legion Drone Helmet Papercraft Free Template Download. Iron Man helmet Pepakura tutorial Part 1 (software, scaling, printing and building) - YouTube See more. DOWNLOAD - IRON MAN Mark 4/6 Pepakura Foam Template Files Resources, Tools, and Materials for your Pepakura at Pepakura Iron Man Download Ironman Pelautscom See more.

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